End of Line Testing Machines

End of Line Functionality Testing Machines for Electrical / Electronic / Electro-mechanical Components
Measure Circuit Parameters, Load Testing, High Voltage Measurement & Analysis, Simulate presence of peripheral devices, Communication Protocol Testing (CAN/TCPIP/Wireless), Automated Visual Inspection
Mechanical Fixture for Component Location / Electrical Test Probes & Connectors
Electrical Power & Control Panel / Instrumentation – Multi Function Meters, High Voltage Probes, Digital Oscilloscope, Programmable Loads, Continuity Testers, Heaters & Temperature Sensors
Frontend Testing Software – Automated Test Cycle, Capture Data from Instruments & Store Data for Future Analysis
Barcode Printing – Automated Barcode & Unique Serial Number generation by the Testing Software

Industry Applications

Electric Vehicle Charger Test System – CAN Communication, Load Testing, CC-CV Charging Cycles, Automated Test Software
Lithium Battery Pack Test System – Battery Impedance & Insulation Test, Lithium Ion Cell Grouping, Battery Pack Cell Balancing, EOL Battery Pack Charging Cycle, Automated End of Line Battery Pack Testing Software
Battery Management System Testing – Lithium Ion Cell Voltage Simulation, Cell Balancing, Over Voltage / Under Voltage / Overcurrent Protection, CAN Communication Testing, Automated BMS Testing Software
BLDC Motor / Induction Motor Testing System – Motor Static Tests (Resistance, Insulation Resistance, High Voltage Test), Motor Dynamic Testing (No Load Test, Torque Test, Efficiency Test, Temperature Rise, No Load Losses, Torque Vs Speed Characteristics)
Electric Vehicle Dashboard Test System, Elevator Switch, Electronic Ignition Coil for Two Wheelers, Power Electronic Device for Home Automation, Electric Vehicle Charging Gun & Inlet, Electric Vehicle Battery Swap Testing, EOL Testing for Accelerator, Brake & Clutch Pedal

Durability / Fatigue Testing Machines

Durability / Endurance & Fatigue Testing Systems for mechanical structures & components
T Slot Bed for Component Mounting / I-Beam Structure for Actuator Mounting
Pneumatic Actuator – Pneumatic Proportional Valve for Electronic Pressure Control
Instrumentation – Load Cell & Displacement Sensors (100Hz Data Acquisition Frequency)
Frontend Testing Software – Programmable Test Cycle (Sine Wave, Triangular, Trapezoidal), Machine Control & Data Analysis
Laboratory Testing – Mechanical Components / Automated Testing Systems for Tension, Compression & Torsion Testing

Functionality Testing for Linear & Rotary Components – Measure Force Vs Displacement / Measure Torque Vs Angle
Actuation – Precision Electric Linear Slide / Rotary Servo Motor
Actuation – Linear / Rotary Pneumatic Cylinder with Proportional Pressure Regulator
Instrumentation – Load Cells, Torque Sensors, Displacement & Angle Sensors
Electrical Power & Control System – Interact with the Actuators, Instruments & Communicate with the Frontend Testing Software
Frontend Testing Software – Test Cycle Control, Data Acquisition, Data Analysis, Plot Graphs & Automatic Report Generation
Case Studies – Blade Retention Testing Machine, Mixer Grinder Rotary Knob & Linear Switch Testing, Battery Pack Swap Testing – Connector Force Vs Displacement, Accelerator/Brake/Clutch Pedal Force Vs Angle Measurement, Automotive Switch Robotic Testing – Rotary & Linear Switch Functionality Testing, Elevator Switch Position Testing

Automotive Rear Park Assist System – Designed & Manufactured Special Purpose portable robots for vehicle rear sensors & camera testing – Tata Motors (ERC)
Electronic Brail Testing System – Designed a Machine Vision Based Testing System for an Electronic Brail
Automotive Driver Assist Systems – Designed Robots & Drive Systems for Vehicle ADAS Systems Testing
Designed and Developed a Haptics based Robotic Testing Machine for Automotive Switches

Customized Assembly & Testing Machines for discrete manufacturing industries
In-Process Assembly & Testing Solutions (Welding, Rivetting, Fastening, Automatic Fitment, Lubrication)
End of Assembly Line Testing Systems – Test the functionality of the assembly / Measure Critical Dimensions / Check Assembly Positional Tolerances