Automated production line inspection & measuring machines for discrete manufacturing industries

  • Automated High Speed Inspection & Measuring Machines
  • Laser Profile Sensors – 3D Measurement
  • Machine Vision Cameras – Artificial Intelligence Based Defect Inspection
  • Multi Axis Inspection & Measuring Machines
  • Non Destructive Case Depth Measurement

Automation capabilities for Inspection & Measurement Machines

  • Automatically feed and orient parts on an input conveyor / linear indexing conveyor / rotary table
  • Automatic / Manual Part Feeding – Vibratory Feeders & Singulators, Robotic Pick & Place Systems 
  • Inspection & Measurement Fixtures – Component Location & Clamping, Contact / Non Contact Instrumentation sensors coupled with precision stages, Robotic Inspection & Measurement
  • Automatic Part Unloading, Segregation & Rejection
  • Part Marking (Laser Marking / Barcode Printing) 

Laser Profile Sensors – 3D Measurement

  • Laser Profile Sensors – 3D Measurement using Line Lasers
  • Component Profile Measurement, Sheet Length, Width & Thickness Measurement 
  • Flatness Measurement, Gap & Flushness Measurement, Adhesive Bead Profile Measurement 

Technical Specifications – Laser Profile Sensor

  • Line Laser – 656nm (Power < 100 mW)
  • Measuring Range Z Axis — 200mm
  • Resolution Z Axis – +-10 microns (Height)
  • Measuring Range X Axis – 200mm
  • Resolution X Axis – +- 100microns
  • Profile Frequency – 100 Hz
  • Interface – Wireless / Ethernet
  • Input Supply – 24VDC
  • Dimensions – 125mm * 165mm * 65mm
  • Aluminum Machined Enclosure

Machine Vision Camera – Defect Inspection / 2D Measurement

  • Artificial Intelligence Based Defect Inspection – Metals, Rubber, Plastics, Composite Materials
  • Component 2D Dimension Measurement
  • SKU Verification / Part Recognition & Assembly Inspection
  • Part Marking Inspection – Optical Character Recognition & Verification (OCR / OCV)

Technical Specifications – Machine Vision Camera

  • CMOS Global Shutter Camera
  • Resolution – 1280*800 / 100 Frames per Second
  • C Mount Lens – 5-50mm Adjustable
  • Focal Length – 400mm / FOV – 300mm
  • High CRI Programmable LED Ring Light – RGB for Illumination
  • Single Board Camera Processing Unit
  • Communication Interface – Ethernet TCP/IP
  • Digital Input – Trigger / Digital Output – Ok/Not ok
  • Input Supply – 24VDC
  • Dimensions – 80mm * 80mm * 50mm
  • Aluminium Machine Enclosure

Multi-Axis Optical Measuring Machine

  • Multi Axis Optical Measuring Machine for automated 3D / 2D measurement & inspection for bigger components
  • Three Axis / Five Axis Positioning System
  • Optical Linear Scales coupled with each axis
  • Instrumentation – Cameras with Telecentric Optics & Lighting
  • Instrumentation – Laser Profile Sensors
  • Frontend Software for measurement, control & data analysis

Non Destructive Inspection & Measurement

  • Automated NDT Inspection & Measurement for metals & porous materials (rubber, plastics, polymers) using specially developed probes & high speed signal processing techniques 
  • Applications – Non Destructive Case Depth Measurement, Tyre Cut Section Measurement, Rubber Tube Inspection, Filter Adhesive & Paper Air Gap Inspection