Testing Machines

End of Line Functional Testing Machines

  • End of Production Line Functionality Testing Machines for Electrical / Electronic / Electro-mechanical Components
  • Case Studies – Electric Vehicle Charger, Vehicle Dashboard, Battery Pack, BMS PCB Board, Elevator Switch, Electronic Ignition Coil, Accelerator & Brake Pedal, Power Electronic Device, In Circuit PCB Testing, Consumer Durables – AC, Refrigerator, Mixer-Grinder 
  • Measure Electric Circuit Parameters, Measure Mechanical Load & Torque, Load Testing, High Voltage Measurement & Analysis, Simulate presence of peripheral devices, Communication Protocol Testing (CAN/TCPIP/Wireless), Automated Visual Inspection 
  • Mechanical Fixture for Component Location / Electrical Test Probes & Connectors
  • Electrical Power & Control Panel / Instrumentation – Multi Function Meters, High Voltage Probes, Digital Oscilloscope, Programmable Loads, Continuity Testers, Heaters & Temperature Sensors, Load Cells & Torque Sensors
  • Frontend Testing Software – Automated Test Cycle, Capture Data from Instruments & Store Data for Future Analysis, SPC Analysis Module
  • Barcode Printing – Automated Barcode & Unique Serial Number generation by the Testing Software   

Electric Vehicle Charger Testing Machine – CAN Communication / Load Testing / Automated Frontend Software

EOL Electronic Ignition Coil Functionality Testing Machine
EOL Portable Charger Test Bench
EOL Electric Vehicle Inlet & Solenoid Functionality Testing Rig
EOL Electronic Braille Functionality Testing Rig
EOL Limit Switch Functionality Tester
Elevator Switch Production Line High Voltage Testing Rig
Power Electronic Module PCB – In Circuit Load Tester
Accelerator, Brake & Clutch Pedal Functionality Tester
Electric Vehicle Dashboard – CAN Communication & Peripheral Load Tester
Electric Vehicle Lithium Battery Pack & Battery Management System (BMS) Tester

Frontend Testing, Instrumentation & Data Analysis Software

  • Frontend Testing Machine Software – Customized and Developed as per Component Test Plan
  • Component Test Plan / Recipe & Test Configurations – Automated from Input Excel Sheets
  • Automated Component Testing as per Test Plan – Machine Control & Instrument Data Acquisition
  • Automated Component Serial Number Generation after Testing – Barcode Printing / Laser Marking
  • Component Data Saved against the Serial Number in a Database for Future Data Analysis
  • Automated Report Generation – Detailed Product Level Report / Overall Shift Wise Report
  • Statistical Process Control / Data Analysis – Automatic Six Sigma Calculations
Frontend Test Screens – Developed as per component Test Plan
Automated Excel Test Report Generation
Statistical Process Control / Data Analysis Software Module

Durability / Fatigue Testing Machines  

  • Durability / Endurance & Fatigue Testing Systems for mechanical structures & components
  • T Slot Bed for Component Mounting / I-Beam Structure for Actuator Mounting
  • Pneumatic Actuator – Pneumatic Proportional Valve for Electronic Pressure Control
  • Instrumentation – Load Cell & Displacement Sensors (100Hz Data Acquisition Frequency)
  • Frontend Testing Software – Programmable Test Cycle (Sine Wave, Triangular, Trapezoidal), Machine Control & Data Analysis
  • Laboratory Testing – Mechanical Components / Automated Testing Systems for Tension, Compression & Torsion Testing

Laboratory Testing – Tension, Compression & Torsion Functionality Testing Machines

  • Functionality Testing for Linear & Rotary Components – Measure Force Vs Displacement / Measure Torque Vs Angle
  • Actuation – Precision Electric Linear Slide / Rotary Servo Motor
  • Actuation – Linear / Rotary Pneumatic Cylinder with Proportional Pressure Regulator
  • Instrumentation – Load Cells, Torque Sensors, Displacement & Angle Sensors
  • Electrical Power & Control System – Interact with the Actuators, Instruments & Communicate with the Frontend Testing Software
  • Frontend Testing Software – Test Cycle Control, Data Acquisition, Data Analysis, Plot Graphs & Automatic Report Generation
  • Case Studies – Blade Retention Testing Machine, Mixer Grinder Rotary Knob & Linear Switch Testing, Battery Pack Swap Testing – Connector Force Vs Displacement, Accelerator/Brake/Clutch Pedal Force Vs Angle Measurement, Automotive Switch Robotic Testing – Rotary & Linear Switch Functionality Testing, Elevator Switch Position Testing

Customized Product Validation Testing Systems

  • Special Purpose Customized Rigs developed to Validate a Product Life Cycle
  • Automotive Rear Park Assist System – Designed & Manufactured Special Purpose portable robots for vehicle rear sensors & camera testing – Tata Motors (ERC)
  • Electronic Brail Testing System – Designed a Machine Vision Based Testing System for an Electronic Brail
  • Automotive Driver Assist Systems – Designed Robots & Drive Systems for Vehicle ADAS Systems Testing
  • Pedestrian Drive System – Designed a portable platform to launch dummy pedestrians for testing emergency braking of an ADAS System
  • Designed and Developed a Haptics based Robotic Testing Machine for Automotive Switches
  • Working on designing the controls & instrumentation system for a vehicle crash testing facility