Overview

Automated Component Defect Detection using Vision Cameras and Structural Lighting – Metals, Rubber, Plastic & Composite Components
Component Assembly Verification / Product Functionality Verification – Presence / Absence of Features and Components in a Product / Assembly
Adhesive Bead Inspection on Metals, Plastics & Glass
Optical Character Recognition / Verification
Automated High Resolution Image Capturing and Storage for End of Line Products
Instrumentation – Machine Vision Cameras & Specialized Lighting, Laser 3D Profile Sensors
Laser Profile Sensors for 3D Measurement — Profile, Length, Width, Thickness, Flatness, Gap & Flushness Measurement
Machine Vision Cameras – Artificial Intelligence Based Defect Inspection, SKU Verification & Assembly Verification, 2D Measurement

Machine Vision – Instrumentation

Laser Profile Sensors

3D Measurement using Line Lasers
Component Profile Measurement, Sheet Length, Width & Thickness Measurement
Flatness Measurement, Gap & Flushness Measurement, Adhesive Bead Profile Measurement

Machine Vision Cameras & Lighting

Artificial Intelligence Based Defect Inspection – Metals, Rubber, Plastics, Composite Materials
Component 2D Dimension Measurement
SKU Verification / Part Recognition & Assembly Inspection
Part Marking Inspection – Optical Character Recognition & Verification (OCR / OCV)

Machine Vision – Inspection & Measurement Software

Frontend Software developed to automatically inspect & measure a component using optical instruments
Automatic Camera / Laser Triggering & Light Intensity Control / Instrument Calibration
Measurement / Inspection Parameters – Setup as per the Component / Editable Tolerances
Mathematical Algorithms for Image Processing / Computer Vision
Data Saved Component Wise in the Database
Automated Report Generation & Statistical Process Control / Data Analysis

Automated Production Line Inspection & Measurement Machines

Automated Inspection & Measuring Machines for components – Automated Feeding, Inspection & Measurement Fixtures & Ok/NOk Segregation
Multi Axis Inspection & Measurement Solutions for Bigger Components – Optical Instruments integrated with Precision Linear Stages
In-Process Measurement & Inspection – Integrate Optical Instruments on the Customer Production Line

Bearing Shell Surface Defects Inspection System (Dents, Burr, Scratches)

Banded Piston Surface Defect Inspection System & Band Diameter / Skirt Diameter Measurement System

Blade Cartridge Online Lubratsrip Alignment Measurement & Rejection using High Speed Cameras (300 PPM)

High Speed Blade Wrapping Inspection & Online Rejection (300PPM)

Rubber Gasket Defect Inspection

Mold Inspection & Profile Measurement

Infotainment System Cover Tapping Inspection

Engine Shim Defect Inspection

Engine Filter Head Thread Orthogonality & Mounting Face Flatness Measurement

Online Blade Strip Length & Flatness Measurement on Hardening Machine

Tractor Tyre Bulge Width Measurement on Endurance / Load Testing Machine

Online Foam Sheet Length, Width & Thickness Measurement

Rotary Drum Runout Measurement & Linear Conveyor Alignment Measurement

Profile Measurement – X Axis Vs Z Axis

Gap & Flushness Measurement

Adhesive Bead Measurement

Flatness Measurement

Sheet Thickness Measurement

Multi-Axis Optical Measuring Machine

Multi Axis Optical Measuring Machine for automated 3D / 2D measurement & inspection for bigger components
Three Axis / Five Axis Positioning System
Optical Linear Scales coupled with each axis
Instrumentation – Cameras with Telecentric Optics & Lighting
Instrumentation – Laser Profile Sensors
Frontend Software for measurement, control & data analysis

Non Destructive Inspection & Measurement

Automated NDT Inspection & Measurement for metals & porous materials (rubber, plastics, polymers) using specially developed probes & high speed signal processing techniques
Applications – Non Destructive Case Depth Measurement, Tyre Cut Section Measurement, Rubber Tube Inspection, Filter Adhesive & Paper Air Gap Inspection