Machine Vision

Overview

  • Automated Component Defect Detection using Vision Cameras and Structural Lighting – Metals, Rubber, Plastic & Composite Components
  • Machine Learning based Component Assembly Verification / Product Functionality Verification – Presence / Absence of Features and Components in a Product / Assembly
  • Component Dimension Measurement – Width, Length, Hole Diameter, Center Distances, Angles, Position References
  • Optical Character Recognition / Verification – Marking & Printing on Metals, Composites & Plastics
  • Instrumentation – Machine Vision Cameras & Specialized Lighting, Laser 3D Profile Sensors
  • Laser Profile Sensors for 3D Measurement — Profile, Length, Width, Thickness, Flatness, Gap & Flushness Measurement, Adhesive Bead Profile
  • Machine Vision Cameras – Artificial Intelligence Based Defect Inspection, SKU Verification & Assembly Verification, 2D Measurement

Multi Axis Vision Measurement & Inspection Machine

  • High Resolution Vision Camera coupled with a Five Axis Positioning System for Component Inspection & Measurement
  • Transparent Backlight Conveyor for Component Feeding / Inspection / Automatic Component Segregation
  • Inspection Software – Programmable Recipe Configuration, Automatic Inspection & Report Generation

  • Point to Point Component Dimension Measurement
  • Dimension Measurement – Component Outline / Hole Diameter / Centre Distance / Width & Height / Bending Angles
  • Object Recognition using Machine Learning Models
  • Optical Character Recognition for Part Markings

Machine Vision – Component Defect Inspection

  • Surface Defects Inspection System – Metals
  • Identify Dents, Burr, Scratch on Metal Surfaces
  • Surface Defects Inspection System – Rubber & Composites (Cracks, Wrinkles, Pores)

Machine Vision – Dimension Measurement

  • Measure Hole Diameters / Hole Locations
  • Measure Bending Angles
  • Measure Centre Distance between Points 
  • Check Fitment of Parts at the Right Location

Machine Vision – Machine Learning based Object Recognition & Assembly Verification

  • Assembly Verification – Presence / Absence of Parts in an Assembly 
  • Check for Correct Component Fitment at the Right Location 

Machine Vision – Optical Character Recognition

  • Read & Verify Part Markings / Engraving on Metallic Components
  • Read & Verify Inkjet Printing on Metals / Packets / Boxes

Universal / Portable Laser Profile Measurement System

  • 3D Profile Measurement using Line Lasers
  • Universal Machine with Laser Profile Sensor mounted on a Motorized Linear & Rotary Axis
  • Measure at multiple points on a Manufacturing Line
  • Profile Measurement – X Axis Vs Z Axis
  • Length / Width / Alignment / Runout of Moving & Rotating Parts
  • Gap & Flushness Measurement
  • Adhesive Bead Profile Measurement

Machine Vision – Instrumentation

Laser Profile Sensors

  • 3D Measurement using Line Lasers
  • Component Profile Measurement, Sheet Length, Width & Thickness Measurement 
  • Flatness Measurement, Gap & Flushness Measurement, Adhesive Bead Profile Measurement 

Machine Vision Cameras & Lighting

  • Artificial Intelligence Based Defect Inspection – Metals, Rubber, Plastics, Composite Materials
  • Component 2D Dimension Measurement
  • SKU Verification / Part Recognition & Assembly Inspection
  • Part Marking Inspection – Optical Character Recognition & Verification (OCR / OCV)

Machine Vision – Inspection & Measurement Software

  • Frontend Software developed to automatically inspect & measure a component using optical instruments
  • Automatic Camera / Laser Triggering & Light Intensity Control / Instrument Calibration
  • Measurement / Inspection Parameters – Setup as per the Component / Editable Tolerances
  • Mathematical Algorithms for Image Processing / Computer Vision
  • Data Saved Component Wise in the Database
  • Automated Report Generation & Statistical Process Control / Data Analysis

Automated Production Line Inspection & Measurement Machines

  • Automated Inspection & Measuring Machines for components – Automated Feeding, Inspection & Measurement Fixtures & Ok/NOk Segregation
  • Multi Axis Inspection & Measurement Solutions for Bigger Components – Optical Instruments integrated with Precision Linear Stages 
  • In-Process Measurement & Inspection – Integrate Optical Instruments on the Customer Production Line
Bearing Shell Surface Defects Inspection System (Dents, Burr, Scratches)
Banded Piston Surface Defect Inspection System & Band Diameter / Skirt Diameter Measurement System
Blade Cartridge Online Lubratsrip Alignment Measurement & Rejection using High Speed Cameras (300 PPM)
High Speed Blade Wrapping Inspection & Online Rejection (300PPM)
Rubber Gasket Defect Inspection
Mold Inspection & Profile Measurement
Infotainment System Cover Tapping Inspection
Engine Shim Defect Inspection
Engine Filter Head Thread Orthogonality & Mounting Face Flatness Measurement
Online Blade Strip Length & Flatness Measurement on Hardening Machine
Tractor Tyre Bulge Width Measurement on Endurance / Load Testing Machine
Online Foam Sheet Length, Width & Thickness Measurement
Rotary Drum Runout Measurement & Linear Conveyor Alignment Measurement