Product / Machine Development

End to End Engineering Product & Machine Development Capability – Technical & Financial Feasibility, Prototype Development, Engineering Design Development, Product Testing & Validation and Product Certification

Product / Machine Development Skills –

  • Mechanical CAD Design, Analysis and Manufacturing
  • Electrical System Design – Component Selection, GA & Single Line Drawings, Wiring, Programming & Testing
  • Embedded System Design – Electronics Component Selection, PCB Design, Simulation & Testing
  • Product Software / Firmware & Source Code Development
  • Product Enclosure Design & Testing
  • Product Certification / Testing & Validation

Bidirectional Communication & Language Translation for Passenger Vehicles

  • Developed an Inside Out Bidirectional Communication & Online Language Translator for a Passenger Vehicle
  • Installed Microphone & Speaker at the Driver Seat / Third Row Seat & the Outside Rear View Mirrors
  • Provided Four Features in a single hardware – Inside Out Communication / Language Translation 
  • Emergency Alert inside the Vehicle on auto detecting an ambulance or police vehicle
  • Acoustic Low Speed Noise for an Electric Vehicle – Generate an engine like sound on the outside ORVM on detecting low speed for an Electric Vehicle

Developed an Emergency / SOS Alert System for a Passenger Vehicle

  • Driver Drowsiness Detection – 3Level Driver Drowsiness Detection using a Vision Camera & AI Algorithms
  • Automatic Panic Word Detection using Speech Processing – (Help, Bachao)
  • Developed a Driver Health Monitoring Band – Driver Temperature, Oxygen Saturation & Heart Rate Measurement
  • Activate Vehicle Perimeter Alarm & Red Colour In Cabin Lights during an Emergency
  • Send SMS / Email Alerts to Emergency Numbers

Axle Whine Noise Masking for an Electric Bus

  • Noise Signal Analysis & Auditory Masking Techniques to develop special Music Tracks for Masking the Whine Noise at Different Bus Speeds

Seat Belt Detection System

  • Developed a method for Detecting the presence of seat belt at the lap position
  • Invisible Pattern can be embedded in the seat belt at the lap position / Pattern is not visible with the naked eye
  • Sensor is embedded in the steering wheel to read the invisible pattern embedded in the seat belt and verify
  • Sensor will emit a wave beyond the visible spectrum and the seat belt pattern will only reflect the wave of a particular wavelength

Intelligent Side Underrun Protection Device for Commercial Vehicles

  • Developed an Intelligent Side Underrun Protection Device (SUPD) for Commercial Vehicles
  • SUPD will be at a ground clearance of 150mm while running on a flat road to prevent a motorist from coming underneath the vehicle
  • SUPD will detect the road conditions (Speed Breaker / Pothole / Rough Roads) and move up to a position of 500mm 

Pedestrian Drive System for Testing Automotive ADAS 

  • Developed an Automated Platform to test Vehicle Automated Driver Assist Systems collision test cases
  • Battery Powered Portable Platform capable of launching a target at a speed of 25kmph (Accuracy – 0.1kmph)
  • Frontend Software for programming the speed Vs position profile for the platform
  • Integrated a DGPS System for real time vehicle and Platform Tracking 

Innovation Projects – Automotive Industry – Smart Sunroof

Vehicle Crash Testing System – Power, Controls & Information System

  • National Instruments – Testing & Control Panel
  • Frontend Software for Controls, Recipe Management & Data Acquisition

Innovation Projects – Automotive Industry

Developed an Intelligent Voice Interaction System for Driver Interaction with the Passengers for a 13meter Sleeper Bus

  • Bidirectional Communication between Driver and Passenger Seats
  • Bidirectional Communication between Driver and Outside Device near the Entry Door
  • Online Language Translation between Driver and Inside / Outside Devices
  • Automatic Language Detection from Speech Signals
  • Speech Processing / Speech to Text / Language Translation / Text to Speech Conversion

Emergency Vehicle (Ambulance & Police Vehicles) – Yelp & Wail Siren Detection & Play a message for the Vehicle Driver

Developed an Intelligent Fuel Filling System for a Commercial Bus

  • Driver Interacts with Fuel Filling Operator via Voice Communications Devices
  • Automatic Zero Check with Camera and Optical Character Recognition
  • Automatic Amount, Volume and Rate Check from Fuel Meter via Optical Character Recognition

Safe Reversing for an Automobile – Developed Realtime Human / Animal Detection Machine Learning Algorithms using the Reverse Parking Camera

Wheel Misalignment Detection System – Developed & Demonstrated an Algorithm to detect Vehicle Wheel Misalignment using the Steering Wheel Motor Data, Individual Wheel Speeds, Tyre Pressure Readings and Steering Angle Readings

Syringe Pump Dosing System for Chemical Industry

  • Developed a continuous jacketed chemical dosing system with an accuracy of 0.01% – Flow Chemistry Application 
  • Maximum Working Pressure – 50bar / Dosing Capacity – 150Litre per hour / Actuation Force – 25KN
  • Fully Automated Frontend Software for Continuous Two Stage Dosing Applications

Blade Sharpening Machine Development

  • Developed two Blade Sharpening Machines for P&G Gillette – 1100 Blades per minute 
  • Machine Design, Manufacturing & Integration
  • Machine Control & Information Systems, Machine Safety, Pneumatics, Instrumentation & Machine Software as per P&G global machine standards

Mobile Fruit Processing & Aseptic Packing Plant

  • Developed a Mobile Fruit Processing Plant packaged in a standard 40ft shipping container
  • Fruit Processing Capacity – 0.5 Ton/Hour  / Fruits – Strawberry, Guava, Apple, Mango, Kiwi, Tomato etc
  • Fruit Pulp packaged in 220kg Aseptic Bags in a Drum / Does not require cold storage / Shelf Life – 18months
  • Designed for easy operation on an Indian Farm – Diesel is used for Heating / Single Phase (5KVA) Electric Supply
  • Plant designed as per International Food Safety Standards / FSSAI & FDA Certified  

Laser Mold Cleaning Systems

  • Developed Handheld & Robotic Laser Cleaning Solution for Tire & Rubber Industry
  • Integrate pulsed fiber lasers (20W-100W) with optics & measurement systems to automatically clean molds & other components (Tire Mold Cleaning, Rubber Molds, Composite Molds, Baking Molds)
  • Non-Invasive cleaning method to ablate rubber, plastic, oil, rust from the molds & other components
  • Laser Cleaning process is fast, eco-friendly, thoroughly removes the contaminants & does not damage the component

Non-Destructive Inspection & Measurement

  • Automated NDT Inspection & Measurement for metals & porous materials (rubber, plastics, polymers) using specially developed probes & high speed signal processing techniques 
  • Applications – Non Destructive Case Depth Measurement, Tyre Cut Section Measurement, Rubber Tube Inspection, Filter Adhesive & Paper Air Gap Inspection  

Legacy Machine Upgradation 

  • Upgraded four legacy British era Blade Sharpening Machines – P&G Gillette
  • Upgraded Machine Mechanical Components, Machine Control & Information System, Machine Safety, Pneumatics, Instrumentation & Machine Software as per P&G global machine standards

Intelligent Audio / Speech & Voice Processing

  • Signal Processing & Analysis Capabilities
  • Wireless Bidirectional Communication between devices
  • Online Language Translation during communication between devices (Speech Recognition, Text to Speech & Speech to Text Conversion)
  • Acoustic Echo Cancellation – Hardware & Software Implementation
  • Noise Reduction Algorithms
  • Keyword / Panic Word Detection
  • Auditory Masking / Whine Noise Masking – Mask Noise Signals by playing a specially designed musical track
  • Intelligent Audio Generating Device
  • Hardware Capabilities – Voice Processor / Digital Signal Processor
  • Noise / Vibration & Harmonic Monitoring for Products

Machine Learning / Artificial Intelligence Based Applications

  • Driver Drowsiness Detection System
  • Face Recognition based Security & Event Management Applications
  • Traffic Violation Detection System from Live Feed
  • Human / Animal Detection while Car Reversing
  • Surround View Assist Cameras for Automobile Industry
  • Intelligent Fuel Filling System using Vision Cameras and Voice Interaction with the Driver
  • Event Based Video / Image Capture Devices

Intelligent Weather Monitoring Station for Solar Plants (Automated Pyranometer Cleaning & Angle Control)

Automated Nata De Coco (NDC) Depositor for Melties Jelly Production Line

Development of a Vehicle Dashboard Camera for Automated Traffic Violation Detection