End of Line Inspection & Measuring Machines

  • Design & Manufacture customized production line inspection & measuring machines for manufacturing industries
  • Laser Measuring Sensors & Vision Cameras integrated with positioning systems as per the component inspection & measurement requirements 
  • Automatically feed and orient parts on an input conveyor / linear track / rotary table
  • Present properly oriented parts for inspection & measurement / Inspection System has the capability to orient parts within the machines inspection range
  • Surface Defects Inspection for the component – Dent, Cracks, Blow Hole – Any defect as per the master component
  • Dimensional & Geometric Inspection for the component – Measure 3D & 2D dimensions using cameras & lasers
  • Automatic rejection & segregation for inspected parts
  • Laser Marking / Barcode Printing can be integrated in the EOL inspection & measuring machine
  • Frontend software for machine control, measurement, inspection & data analysis

Industry Applications

  • Automotive / Automotive Components Industry
  • Electrical / Electronic Components Industry
  • Consumer Appliances 
  • Plastics & Rubber Industry 
  • Metals
  • Consumer Goods & Food Industry

Automated Three Axis Inspection & Measuring Machine

  • Automated Three Axis Inspection & Measuring Machine for 2D / 3D dimension measurement & surface defects inspection 
  • Dual Camera Technology – Fixed Mounted camera enables the user to view the complete component within a single camera image
  • Dual Camera Technology - Camera Mounted on the movable positioning system enables the user to measure components with high precision & visual surface inspection 
  • Visual Surface Inspection for detecting smallest flaws - BlowHoles, Scratches, Dent, Crack, Missing Components 
  • User can capture the component image & drafts it in realtime enabling faster & precise measurements
  • Measuring Range X Axis & Y Axis – (400 * 300 mm) / (700 * 500 mm) / (1200 * 800 mm) / Can be customized as per component dimensions
  • Measuring Range Z Axis – 400mm / 600mm / Can be customized as per component dimensions
  • Measuring Resolution – 1 Micron / Measuring Accuracy – 10 Microns
  • Maximum Job Carrying Capacity – 125 kgs / Can be customized as per component
  • Laser Measuring Sensors can be integrated for 3D measurements
  • Frontend Measurement & Control Software – Can be customized as per component measurement sequence

Laser / Optical Shaft Measuring Machine

  • Laser Sensors / Optical Sensors mounted on precision linear stages for measuring rounded component profiles & geometric dimensions (Length, Diameter, Angles, Component Profile, Roundness, Cylindricity)
  • Component Location & Rotation Fixture – Continuous Rotation / Indexing as per measurement cycle
  • Measurement Accuracy – 1 micron
  • Machine is customized as per the component length & diameter
  • Frontend Software for machine control, measurement & data analysis
  • Measure shaft shaped / Mostly Axially symmetric components
  • Measure Automotive Components – Engine Valves, Pistons, Piston Ring, Turbocharger, Camshafts & Crankshafts, Brake Drum, Flywheel, Drive Shaft, Gear Shaft
  • Medical Components / Plastic & Rubber Banded Components

Automated Inspection & Measuring Machine

  • Rotary / Linear Indexing Units are used for automatic inspection & measurement
  • High Speed, Precise & Reliable inspection & measurement for production units
  • Automatic / Manual Component Loading
  • Component Location Fixtures
  • Component Visual Inspection Fixture for surface defects – Dents, Cracks, Missing Components
  • Measurement Fixture – Vision Cameras, Laser Sensors, Optical Sensors mounted on precision linear stages
  • Automatic Component Unloading, Segregation & Rejection
  • Laser Marking System for Ok Components
  • Frontend Software for machine control, measurement & data analysis
  • Case Studies – Piston Ring, Clutch Plate, Oil Cooler, Turbocharger, Press Parts, Engine Shim, Electronic Components

Robotic Visual Inspection System

  • Automated End of Line Visual Inspection using six axis robots & optical sensors (Lasers, Vision Cameras)
  • Automatic / Manual Component Loading
  • Component Location, Clamping & Rotation Fixtures
  • Component Visual Inspection Fixture for surface defects – Dents, Cracks, BlowHoles, Missing Components as per master component
  • Automatic Component Unloading, Segregation & Rejection
  • Laser Marking System integrated on the robot for Ok Components
  • Frontend Software for machine control, inspection & data analysis
  • Case Studies – Mold Vent Inspection, ECU Cover Inspection, Oil Pump Housing, Turbocharger, Press Parts, Electronic Components